Mockups verify that construction assemblies meet design intent before full production begins. The right mockup type, at the right time, prevents rework on far more work than it costs.
Construction mockups fall into three categories: visual mockups (appearance approval), field mockups (full-size assembly built on the project), and performance mockups (tested for water, air, and structural performance, usually in an independent testing lab). The specifications in Section 01 43 00 (Quality Requirements) define which are required, what they cover, and what gets approved before proceeding.
A $10K curtainwall mockup can prevent a $500K leak fix. The ROI on required mockups is often 10–50×. But a mockup without clear acceptance criteria and a punch list process becomes a money pit, the GC pays for the mockup, the owner disputes it, and nothing gets approved before production starts anyway.
Visual mockups (also called appearance or range mockups) approve color, texture, and craftsmanship for a material. Common examples:
Approved mockup is photographed and retained on site as the reference for production installation.
Field mockups are full-size assembly mockups built on the project site, typically in an inconspicuous location or on an expendable portion of the building. Common examples:
The mockup goes through the same subcontractor handoffs as the production work, every trade that touches a finished unit also touches the mockup. Used for quality, coordination, and training.
Performance mockups undergo testing to verify performance criteria. Most common on exterior wall assemblies:
Performance mockups are often built in a qualified testing lab. The mockup must include the real wall assembly with representative corner conditions, slab edges, and window and door penetrations. Related: curtainwall leaks.
A good mockup approval sequence:
Photograph the approved mockup from all sides with date and signature block, this becomes the QA baseline for the production work.
Mockups are typically incorporated into the final construction, demolished, or retained:
This decision affects cost, retained mockups are cheaper than demo'd ones. The specification must state the disposition plan.
Related references for submittals, specifications, and mockup-related QA.
Mockup is one of the Action Submittals.
Performance mockup basis for curtainwall.
Why performance mockups matter.
Mockup requirements in the design phase.
Mockup punch list parallels final punch.
Where mockups are specified (01 43 00).